Thoughts before Conversion
We have to talk about some important questions before starting the conversion :
What should we like to use our electric car for?
You have to notice that a merely electric vehicle cannot substitute a vehicle using fossile fuel in each aspect considering the up-to-date technical possibilities.
Limitations:
Effective distance
The most important limiting factor is storing the energy. The mostly widespread and cheap
lead acid batteries can store 30Wh energy in 1kg. Even the energy density of the lythium based batteries
is not more than 100÷150 Wh/kg oppose that value of 12.000 Wh/kg for the gasoline. If we should
like to carry with ourselves the energy quantity stored in an avarage fuel tank during the whole way
we should need about 5 tons of lythium batteries, from lead acid batteries this weight would be three
times as much. In the reality the situation is not so dark. The efficiency of electric motor is
much better than that of cars installed with gasoline motors. The consumption of an avarage converted
vehicle is about 10÷15.000 Wh/100km which means about 1÷1.5 litres of gasoline. The effective distance
of an electric car installed with lead acid batteries can be 100km with one charge for which we have
to carry 300÷400 kg of batteries. A similar weight battery pack from lythium batteries can assure
350÷400 km efficient distance which can already be satisfactory.
Output
For the first sight it could seem that there is no limiting factor
regarding the output of an electric motor being to be installed. Concerning the choice of motors it is so indeed.
The battery means the limitation again. We cannot get the stored energy as quickly as we want. The capacity
of the lead acid batteries is generally given for 10 hours discharge period (0.1C). If we would like to
take out the stored energy within 1 hour we could get only the 60% of the nominal capacity.
As a general planning rule you have to choose the total capacity of the batteries for twice of the
motor output. It means that in ideal case you have to install 8kW batteries to a 4kW electric motor.
Typically the electric motors can give 2÷2.5 times of their output for a short period (1÷2 minutes)
which is important when you want to speed up your car. The current consumption, too, grows of course.
Choosing a much lower capacity for the batteries than the ideal case will restrict achieving this
bigger current consumption. For this reason the total capacity of the batteries cannot be less
than the output of the motor. That is you need at least 4kWh battery capacity to a 4kW electric motor.
The lythium batteries have much better features. They can be discharged with 3C (3 times the capacity)
continuously and with 10C (10 times the capacity) for a short period. So the minimal battery capacity
can be lower. For example it is enough to install 10kWh battery capacity to a 30 kW electric motor
(which is able to give 60÷70kW output for a short period).
Charge
Using the electric car for big distances is limited first of all by the need of time for charging
the batteries. You need 10 hours to charge the fully discharged lead acid batteries.
To fully charge lythium batteries 3 hours and 20 minutes is enough.
Concerning the above factors you have to decide what you want to get from your electric car
both in efficient distance both in upper speed limit.
The choice spreads from the moped cars installed with 3÷4kW motor, with 50÷60 km efficient distance
upto the almost without compromise "asphalt breakers" installed with 50÷60kW motor which assures
150÷200km/h upper speed limit, with 300÷400 km efficient distance.
Advantages:
Energy (fuel) costs
Regarding the losses of battery charger plus the losses of charging-discharging cycle
about 15÷20kWh electric energy is needed from the net to take 100km distance. Counting with
the tarif of normal electric energy in Europe the price is equal to the price of 2÷3 litres
of gasoline. But if we count with the tarif of switched electric energy the price is equal
to 1.5÷2 litres of gasoline. Does it sound well? Yes. And if we get the electric energy from
our own source, for example solar cell or wind generator, the situation is much better.
Today the limit of using renewable energy sources is that the big electric companies cannot
do anything with the excess energy produced by wind generators and solar cells in the consumer's
valley period. If there would be more consumer using switched electric energy more % of the
electric energy could be produced from renewable energy sources. Using switched electric energy
we could help saving our natural environment in significant rate.
Maintenance costs
The electric motor is much more simply, contains much less parts than the fluid fuel motors.
Even its working temperature is much lower.
Its maintenance demands are much lower either, it's much easier to repair it. In the case of
electric motor using coal brushes only the temporary (after every 50÷100 thousand km) exchange
of the brushes is what to do.
Because of the limited lifetime of the batteries we need to exchange all of the batteries from time to time.
This means the biggest cost during the life of our electric car. In the case of lead acid batteries
the capacity decreases under 80% after 500÷600 charging cycles. This fact demands battery pack exchange
every 50÷60 thousand km. The most up-to-date lythium batteries came out in 2006. These batteries can suffer more
than 2000 charging cycles with the same capacity decreasing. So the exchange period for this
type of batteries is above 200 thousand km.
Protection of environment
The electric motor itself does not let out any harmful gases. It is environment-friendly. But it uses energy
which have to be produced. Is it more or less than a fluid-fuel using vehicle would need? The efficiency of an
electric motor is about 80% in a wide range. The efficiency of the charging-discharging cycles of the batteries
is about 75%. The total efficiency is about 60% opposite 15% efficiency of the gasoline motors. Even more this
needed electrical energy can be produced from renewable energy sources such as solar or wind energy. Even if we
wanted to make the needed electrical energy from fossile fuel we should make less harm to our environment. The
efficiency of the coal and gas power stations is about 30%. The rising heat energy can be used in the most cases.
The advantage of such energy producing and using is additionally that the harmful gases leave the chimney not
in the crowded towns. The air in the towns would be much more clear, living in the towns would became more pleasent.